Prysmian Facility Expansion

Project Overview

T-Ross Brothers Construction completed a major industrial expansion for Prysmian, constructing a 52,950-square-foot Pre-Engineered Metal Building (PEMB) addition integrated directly into the company’s existing manufacturing operations.

Designed to support continued production growth, the project combined new industrial space with extensive structural, mechanical, electrical, and fire-protection systems while maintaining connectivity with the existing facility.

The Challenge

Expanding an active manufacturing facility requires careful planning and sequencing to allow construction to progress safely while minimizing disruption to ongoing operations.

The Prysmian project required the new PEMB addition to integrate with multiple existing structures and building systems. Selective demolition, structural tie-ins, circulation modifications, and infrastructure improvements all had to be coordinated while maintaining operational continuity throughout the facility.

Our Solution

T-Ross Brothers coordinated the design and construction of the 52,950-square-foot PEMB addition, including the architectural and structural design package, foundations, and supporting infrastructure. The building was engineered to meet IBC 2018 requirements and features standing seam roofing and insulated metal wall systems for durability and energy efficiency.

Construction included selective demolition, structural modifications, poured-in-place concrete retaining and perimeter walls, reinforced slab-on-grade flooring, sidewalks, dock access, and ramps.

Mechanical systems included ventilation, gas piping, radiant heating, and safety monitoring controls. Electrical improvements incorporated high-bay and exterior lighting, equipment power distribution, and integrated controls. A new wet sprinkler fire-protection system was also installed throughout the addition.

The Results

Upon completion:

  • 52,950-square-foot industrial expansion

  • Pre-Engineered Metal Building integrated with existing operations

  • Selective demolition and structural tie-ins to existing facilities

  • Reinforced concrete foundations and slab-on-grade flooring

  • Standing seam roof and insulated metal wall systems

  • New dock access, ramps, sidewalks, and circulation improvements

  • Ventilation, gas piping, and radiant heating systems

  • High-bay lighting and industrial power distribution

  • New wet sprinkler fire-protection system

  • Expanded manufacturing space designed to support Prysmian’s continued production growth and long-term operations

EXPERIENCE YOU CAN BUILD ON

More than 65 years of experience

Office:

2733 State Rt 45, Milton PA

Call:

(570) 524-6411

Site:

www.trossbrothers.com

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